Warehouse Racking Systems in Bangladesh

A warehouse racking system, also referred to as a pallet racking system, warehouse shelving system, or storage racking system, is a modern way of warehousing that optimizes horizontal and vertical space to increase the storage capacity of a warehouse. The warehouse is structured with shelves across upright frames, extending as high as the warehouse roof. Storage items are then arranged systematically, ensuring efficient organization, improved accessibility, and maximum space utilization.

A well-designed warehouse shelving model ensures that your warehouse is neatly arranged, with sufficient lighting flowing through open shelves. It facilitates easier stock auditing and inventory tracking, allowing for the seamless implementation of FIFO (First In, First Out) and LIFO (Last In, First Out) stock control methods, reorder level monitoring, and efficient loading and unloading of stored items.

Types of Warehouse Racking Systems

A warehouse racking system can be designed in various ways depending on the type of items being stored. Below are the different storage racking types:

1. Roll Form Selective Pallet Racking

One of the most common and versatile racking systems, roll form selective pallet racking consists of load beams set onto an upright framework, creating shelves for item storage. The system features tear-drop shaped holes on the upright frames, allowing the beams to be secured with clips.

Benefits:

• Adjustable Shelf Heights – Easily accommodates different product sizes.
• Quick Installation – Clip-on design allows fast assembly and reconfiguration.
• Cost-Effective and Lightweight – Offers strong support while being budget-friendly.

2. Bolt-In Selective Pallet Racking

Bolt-in pallet racking is similar to roll-form racking but features permanent bolting instead of clips. This provides a stronger, more rigid structure, making it ideal for warehouses storing standardized products.

Benefits:

• Higher Load Capacity – Suitable for storing heavier materials.
• Long-Term Durability – Permanent bolting ensures robust support.
• Ideal for Standardized Inventory – Best for warehouses storing uniform products.

3. Drive-In and Drive-Through Pallet Racking

This high-density storage system allows forklifts to either drive in or drive through the racking structure for efficient material handling.

• Drive-In Racking: Uses a single entry and exit point, making it ideal for FILO (First In, Last Out) inventory management.
• Drive-Through Racking: Has entry and exit points on opposite sides, making it suitable for FIFO (First In, First Out) inventory management.

Benefits:

• Maximizes Storage Density – Reduces aisle space while storing more pallets.
• Ideal for Bulk Storage – Best for high-volume products with minimal variety.
• Increases Warehouse Efficiency – Reduces forklift travel time.

4. Push-Back Racking System

The push-back shelving system features a slightly sloping beam, allowing items to slide backward when loaded and forward when unloaded.

Benefits:

• Optimized Space Utilization – Maximizes storage by stacking loads in-depth.
• Reduces Manual Handling – Gravity pulls the load forward, reducing labor.
• FIFO and FILO Compatibility – Can be used for either stock rotation method.

5. Pallet Flow Racking System

Pallet flow racking incorporates rollers and braking mechanisms that move pallets along inclined tracks from the loading end to the retrieval end.

Benefits:

• Ideal for FIFO Inventory – Ensures smooth and automatic stock rotation.
• Efficient Space Utilization – Maximizes deep lane storage.
• Reduces Handling Time – Braking mechanisms control pallet speed, improving safety.